Notes from Dr. Borkosky

You're right Frank.

What we mean by wrinkling is creases or folding over of the film or paper. Your Office Stop: About Laminating Machines and Laminators.

There are a few simple steps you can run through to troubleshoot most glitches that occur.

Using a small Phillips screwdriver, remove the screws from the bottom of the plastic case. Edit. This symptom indicates that the supply roll mandrels have been reversed.

When laminating several documents, such as ID cards, always use a carrier card as this will help guide the items through the machine without a jam. Pull off the silver plastic cover and gain access to the internal components.

On a 25" machine with 3-mil film, two turns of tension on each knob should be about right. 4.3) As mentioned in sections 1.2, 1.3, and 1.4, bubbles and wrinkles can be seen if the film is not threaded correctly, if the temperature is too low, or if the laminating rollers are open. Bubbles can be captured in the same manner when the back of the item is lifted off the feed tray, or when the item is pushed too quickly as it is being fed. With the gears off, the plastic panel falls off and the rollers come out of the enclosure. 4.3) Silvering is caused by the capture of tiny bubbles of air. Fortunately, it's usually easy to fix. Remove the motor from the rollers by unscrewing the three screws holding them together. Sometimes the best way to identify the nature of a defect is to mail or overnight samples to us. The heaters in the shoe stay on until the sensor in the shoe reads the set temperature. If the mandrels are in the correct position, but one is still slipping, the tooth which holds the supply roll core on the mandrel may be broken. Whenever you see those intervals on those machines, you will know there is something on the roller. Check the temperature setting to make sure it is the same as the laminating pouch thickness you are using if the lamination job comes out of the machine with a wavy appearance. 7.1) This problem is all too common in locations such as schools, where untrained operators and passers by have access to the laminator. Pull the black washers sideways off the metal rod of the roller. Increase the temperature and run the laminating pouch through again. On the Educator, the metal guard on the back of the top shoe can be easily removed for cleaning access. On an Educator or a Premier 4, look at the supply roll shoes have no adhesive on them, they can simply be dusted with a damp cloth.

Lamination uses a clear plastic film to cover and permanently bond both sides of an important document or photograph. He wrote and directed the film “After The Rain” as well as the play “Soweto's Burning.” He is a member of the Writers Guild Of America, the Screen Actors Guild and the American Federation of Television and Radio Artists. Open the rollers and leave them turning during warm up. This is because the small amount of heat required to raise the temperature of the shoe up 30 degrees over room temperature would only require the heater to run for about 20 to 30 seconds, so when the heaters are on for the 2 minutes, and the shoe reaches that low set temperature, the extra BTU's traveling through the shoe will push the temperature a good 25 degrees over that lower set point. An Educator does not have a top idler.). Observe the warning just above.

Take care not to cut the seal when trimming around a laminated document. If there is no temperature control, turn the lamination machine off and try again once it has cooled down.

If there is too much heat, or if the fans are off, or if the pull rollers are open, the adhesive will set up while the film is slack or curved, resulting in a clear but wavy laminated surface. As soon as the rollers take the item, grasp the back corners and pull back and down on the item so the folds or wrinkles are pulled out and it is held flat against the feed tray going in. I was able to remove a quarter that got trapped inside. It's also a good idea to send un-laminated samples along for testing as well.

It will usually take about 10-15 minutes to stabilize on initial warm-up and unless the user is running the temperature at the maximum that the film can tolerate, it does not affect the lamination. Label each sample clearly as to the type of film, laminator settings, and item being laminated. Thank you! Reply. In rare cases, this can be a result of using old film. Clean the rollers if lines appear on the surface of the lamination. Every once in a while, polyester suppliers send material to film makers which was coated for printing instead of being coated for lamination film. It looks like a hazy or reflective area in the lamination. While the adhesive is still hot, it can be removed with a hard rubber or plastic eraser or rubber cement pickup. The supply roll mandrels only apply tension in one direction of unwind. It is always a good idea to run 6-12 inches of film before inserting a new piece into the laminator when it has been sitting for over 5 minutes as the film that has been sitting on the shoe tends to cook causing the adhesive layer to gel and be less effective. My lamination film has ripples and waves in it. Hold the roller enclosure from both sides, indicated by the markers, and pull upwards and slightly out. 11/22/2015 09/26/2015

Waviness or dimpling. That heat continues to travel to the surface of the shoe. If you notice waves in your laminating film, turn down the heat and see if that fixes the problem.

To repair your Scotch TL901, use our service manual.

four inches.

Educator are always closed and locked.). 9.1) Shoes and rubber rollers (especially the laminating rollers) should be cleaned each time film is changed. Even when the temperature is at 310 degrees Fahrenheit with 1.5 mil film, some people will still find the hot film smell unpleasant or even nauseating.

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