Notes from Dr. Borkosky

The transmission was shipped to the mechanic very fast. Match up the old flywheel to the new unit or when having the flywheel Tip: Remove any section of the exhaust system that you feel could interfere with your ability to separate the transmission from the engine and lower it to the floor. 1 Year Warranty. When the switch fails, the engine may not crank or it may start in gear.

loose from the engine. I was very satisfied. In some instances, it is easier to connect the starter wire(s) before bolting the starter in place. To remove the top bell housing bolts, if you have not already done so, lower the transmission jack so that the rear of the transmission drops down and away from the undercarriage of the vehicle. Torque Converter Installation Note: You must be certain the torque converter is fully seated into the transmission before installation. Replace the flywheel on an automatic transmission when the starter has broken one of the flywheel’s gear teeth or the flywheel has become warped or damaged during use.

The flywheel is engaged by the electronic starter when the vehicle is turned over using the key and ignition. of the remaining bolts because the flywheel can only be mounted one way. Flywheel - Automatic Transmission. Any starter bolts that are not removed now will be removed later from underneath. Also, keep in mind that once the transmission is removed and lowered to the floor, the vehicle must be high enough off the floor to allow the transmission to be slid out from underneath the vehicle. bolts by hand (Note: Flywheel bolt pattern lines up in one direction to avoid Look on craigslist under “Services / Auto Repair” in your area. The job of removing and replacing an automatic transmission is not tremendously difficult – it’s just a matter of being prepared, being safe, and following instructions. How-To: Remove DSG transmission / Replace Dual Mass Flywheel (DMF) + Tips & Tricks Just posting this thread for informational purposes & to share my experiences with replacing my 2nd DMF. This will allow the pan to drop down on one end so the fluid can drain into your catch pan. Note About Radio Code: On many newer vehicles, whenever the battery is disconnected a radio code is needed to get the stereo working again. will not be eligible for resurfacing. Keeping clean fresh fluid in your transmission is the number one thing you can do to protect the transmission from premature failure. Use caution not to damage subsequent parts when 14) Pour 5 to 6 quarts of transmission fluid into the transmission. check the condition of the ring gear starter teeth. 11) Install the cooler lines, shifter linkage, exhaust, flywheel/flex-plate cover, cross member and then the driveshaft. Once the transmission is removed from the vehicle, contact several transmission repair shops and/or independent transmission technicians to obtain rebuild quotes for a “bench job“. Any code within this range point to a transmission related fault.. CV (constant-velocity) axles, (also known as half-shafts), are used in front-wheel drive vehicles to transfer the engine’s power from the transaxle to the two drive wheels. Tip: If cross member bolts are difficult to remove, you need to raise the transmission jack to take more of the weight off the cross member. Do not proceed with transmission installation until the converter is fully engaged.

the can flywheel turn. But how does your automatic transmission change gears? Just pick up the phone and give us a ring. Get both starter bolts started before fully tightening the bolts. At this point the flywheel may become loose so keep your hands on it. Caution: Some hydraulic floor jacks are very sensitive when lowering and can drop suddenly. What kinds of repairs does a transmission need? “Bench job” is the term used for a transmission rebuild only, not the labor to remove and install the transmission. Move the cable end away from the battery post. Also check to make sure nothing else will interfere with separating the transmission from the engine and lowering it to the floor.

which creates a new surface for the clutch disc to sit against. Mark the connector and its respective plugin with the same color. Once installed check the alignment Flushing Cooler Lines Note: Flushing the oil cooler lines before installing a new or rebuilt transmission is absolutely necessary to insure the new transmission is not contaminated with debris and metal left in the lines from the old transmission.

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